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Re: DrGonzoPOW's 1981 320/6 - M20B25 project
Posted: Sat Feb 26, 2011 12:53 pm
by DrGonzoPOW
Its pretty much a massive double garage that someone built on the side of their house. Now the guys renting them both seperate.

If all goes to plan should have it in a couple of weeks or so. The guy who owns it has an absolute mint VW camper in there at the mo that he imported from Australia, very nice motor. There's another bloke i work with who has a proper space-ship of a Nissan Silvia he wants to work on too so it'll be a contrast sat next to the bimmer!
Re: DrGonzoPOW's 1981 320/6 - M20B25 project
Posted: Sat Feb 26, 2011 1:19 pm
by e21-Mark
Now that's a nice garage! Good find!

Re: DrGonzoPOW's 1981 320/6 - M20B25 project
Posted: Sat Feb 26, 2011 6:57 pm
by DrGonzoPOW
Went with graphite

Got one side of the sunroof done today but once again on my day off it started pissing it down. That aluminum mesh seems like handy stuff, very easy to manipulate into shapes. Will post some pics of that soon.
Re: DrGonzoPOW's 1981 320/6 - M20B25 project
Posted: Sun Mar 06, 2011 6:10 pm
by DrGonzoPOW
Ahhhhhh!!! Finally sunshine on my day off! Got round to my sunroof fix and thought id share the love.
The orrible hole.....wire brushed the shit, cut the dead and cleaned the edges

Then needed a plan to join the drain channel back up to where the roof was. It was about an inch underneath the headlining and my first idea was to use a bit of hose pipe. I couldnt find any thin enough to fit into the drain tube so the idea of using a funnel popped into ones swede. I chopped it to roughly the shape of the hole

Was gonna metal mesh over the top and then cut a hole out but the mesh is nice and easy to chop and minipulate so i put the funnel through the mesh and glued the end to the drain tube with liquid metal

Then it was just a case of body fillering it all in and trimming the edges with a stanley knife.

Then anti-rust (false hope) primer and ready to paint. Did the other side too but that wasnt half as bad

Just need another coat and ready to paint now. Got my new seal (courtesy of DrJim, thanks again!) ready to go on my sunroof. Gonna get some tigerseal for it as ive used it in the past and its good stuff.

Finished off my calipers and their ready to go once i get my new seals through

Is nice to have finally got a bit of work done. Just hope we can get this workshop next week, then the engine can begin!
Re: DrGonzoPOW's 1981 320/6 - M20B25 project
Posted: Tue Mar 08, 2011 12:25 am
by murran
thats an awesome bodge on the sunroof!
Re: DrGonzoPOW's 1981 320/6 - M20B25 project
Posted: Tue Mar 08, 2011 12:59 am
by drjim
More than awesome that, it's fantastic. Can't believe the size of hole, and how you've made it look good as new. What trade are you in again?? Reminds me of those cosmetic dentists that could take Shane McGowan's mouth and fill it with perfect teeth.
I think that's the seal off the slugs sunroof panel, glad to see it being used well!
Bodgetastic performance all round mate.
Re: DrGonzoPOW's 1981 320/6 - M20B25 project
Posted: Tue Mar 08, 2011 1:33 am
by nas80
im impressed also, some people would have scrapped the car faced with a awkward repair like that!
nice work dude.
Re: DrGonzoPOW's 1981 320/6 - M20B25 project
Posted: Tue Mar 08, 2011 1:36 pm
by DrGonzoPOW
Cheers folks. It aint perfect by a long way. I had to fill it all with the ends of my fingers cuz i could'nt get the plastic spatula thing in to smooth it out so there was alot to sand down afterwards.Took a bit of pissing about to make sure water ran down instead of collecting in corners. Like a said before, i aint really bothered if i never have to open the sunroof again, as long as it works properly.
Good news on the unit too!! Taking it over on Saturday

The engine shall be done in the warm and dry woo!
Re: DrGonzoPOW's 1981 320/6 - M20B25 project
Posted: Tue Mar 08, 2011 11:03 pm
by DrGonzoPOW
A birthday gift to one's self

Re: DrGonzoPOW's 1981 320/6 - M20B25 project
Posted: Wed Mar 09, 2011 12:07 am
by e21-Mark
I thought I'd seen that somewhere before? It's a 'she wee'

Re: DrGonzoPOW's 1981 320/6 - M20B25 project
Posted: Wed Mar 09, 2011 1:21 pm
by rob0r
DrGonzoPOW wrote:Fished out the 323i calipers (did i get them from you Rob?)
Just had a thread catch up. Not sure you did, obviously the discs were though! Dremmel though?? That must of taken you ages, an angle grinder with a wire knot wheel attachment is pure win in rust removal, 2 mins a caliper would have them nice and shiny - very satisying!
Looking good, though sunroofs are more trouble than they are worth, personally I hate them. I'm cutting my sunroof cage out and fixing the roof panel in place instead...
Re: DrGonzoPOW's 1981 320/6 - M20B25 project
Posted: Wed Mar 09, 2011 2:05 pm
by DrGonzoPOW
Haha, it does look like a she wee Mark yeah, might buy a load and go into the sunroof repair business! Dremmel'in them calipers was'nt too bad, i could'nt have got a drill into all the nooks and crannies anyways. Will do them discs with a drill though.
Re: DrGonzoPOW's 1981 320/6 - M20B25 project
Posted: Wed Mar 09, 2011 3:04 pm
by rob0r
Drills don't have enough power, it will tickle the disc! You need an angle grinder, man's best friend in the workshop... Homebase do a half decent one for about £16, the only problem is that wire knot wheels for the grinder from there are just as much.
Re: DrGonzoPOW's 1981 320/6 - M20B25 project
Posted: Wed Mar 09, 2011 4:18 pm
by DrGonzoPOW
Got a decent grinder and wire wheels already mate. Will set upon them soon!
Re: DrGonzoPOW's 1981 320/6 - M20B25 project
Posted: Sun Mar 13, 2011 12:02 am
by DrGonzoPOW
Old vs New ? (ish)
