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Re: Classic Thunder Build - Duracel79 - England
Posted: Wed Feb 18, 2015 8:38 pm
by pandemonium001
Duracel79 wrote:I'm pretty sure all the panels are either spot welded or welded proper.
Looks like the only glue used is seam sealer over the joints.
They have done 2002's, E9's, E30's and they all strip fine so fingers crossed.
Ben
The rear quarters are deffo spot welded to the inner outer wheel tub. It just looks like they are glued, they are so close on the inside BMW ran a bead of seam sealer across the full length of the rear arch, i only presume to stop them vibrating together.
cant wait to see the post dip picture's, something I could never afford.

Re: Classic Thunder Build - Duracel79 - England
Posted: Sun Feb 22, 2015 12:24 am
by nas80
Awesome.. Did it come back ok or full of holes?
Re: Classic Thunder Build - Duracel79 - England
Posted: Sun Feb 22, 2015 10:28 am
by uwbuurman
The problem sits within the c pillar. There are two panels that are only glued, aswell as the (Whats it called) little box were you fill up the tank, where the fillerneck starts. Within the c pillar you cant get to it, without opening it up. Side panels are spotwelded ofcourse. I can lay out the complete spotwelded places for you if you need that
Re: Classic Thunder Build - Duracel79 - England
Posted: Mon Feb 23, 2015 4:24 pm
by Duracel79
nas80 wrote:Awesome.. Did it come back ok or full of holes?
Still a few weeks away mate, pickup is end of March. I'll update with pics then
Re: Classic Thunder Build - Duracel79 - England
Posted: Mon Feb 23, 2015 4:30 pm
by Duracel79
uwbuurman wrote:The problem sits within the c pillar. There are two panels that are only glued, aswell as the (Whats it called) little box were you fill up the tank, where the fillerneck starts. Within the c pillar you cant get to it, without opening it up. Side panels are spotwelded ofcourse. I can lay out the complete spotwelded places for you if you need that
Hi uwbuurman,
I think I know where you mean, I guess for originality/concours then these glued areas are important.
For mine a fully welded cage is going in so its less of an issue.
Cage will be tied into the A and B pillars with gussets.
And tied into the front and rear turrets, the diff mountings and the transmission tunnel.
Cheers
Ben
Re: Classic Thunder Build - Duracel79 - England
Posted: Mon Feb 23, 2015 5:53 pm
by nas80
who is doing your cage Ben?
Re: Classic Thunder Build - Duracel79 - England
Posted: Mon Feb 23, 2015 7:24 pm
by Duracel79
nas80 wrote:who is doing your cage Ben?
Custom Cages at Daventry:
http://www.customcages.co.uk/homepage
They list the cage for an E21, but I'm adding a few more options.
Ben
Re: Classic Thunder Build - Duracel79 - England
Posted: Mon Feb 23, 2015 7:56 pm
by Mucka
The customcages are awesome bits of work
Re: Classic Thunder Build - Duracel79 - England
Posted: Tue Feb 24, 2015 5:53 pm
by nas80
could you let me know what costs are? I need to get the exact same thing.
Re: Classic Thunder Build - Duracel79 - England
Posted: Sun Mar 29, 2015 7:17 pm
by Duracel79
Some update pics of the shell after being dipped de-rust and passivated, it is interesting to see the amount of brazing used between some of the panels:
Lots more pics can be found in the Photobucket album, may be useful to see how all the panels are joined in the factory:
http://s180.photobucket.com/user/durace ... E21?sort=3
Regards
Ben
Re: Classic Thunder Build - Duracel79 - England
Posted: Sun Mar 29, 2015 7:25 pm
by Duracel79
Got some new parts:
Doors and Roof Hoop:
Pedal box setup:
Also made a start removing the sunroof cage and welding in the roof panel:
Regards
Ben
Re: Classic Thunder Build - Duracel79 - England
Posted: Sun Mar 29, 2015 8:04 pm
by uwbuurman
Viewed all 276 pics. Looks great, some spots and holes, but all on known places. Nothing out of the ordinary, so a great base to start from!
Re: Classic Thunder Build - Duracel79 - England
Posted: Sun Mar 29, 2015 11:33 pm
by pandemonium001
Super clean,
I would love to repair and just clearcoat it as it is.
Re: Classic Thunder Build - Duracel79 - England
Posted: Mon Mar 30, 2015 2:37 am
by Lars-Nord
That looks great. Even i could have made that chassi good again. Love to follow the this tread. Good luck with it.
Re: Classic Thunder Build - Duracel79 - England
Posted: Mon Mar 30, 2015 7:14 pm
by uwbuurman
Lars! great to see you here!