Page 3 of 15
Re: Classic Thunder Build - Duracel79 - England
Posted: Sun Apr 12, 2015 9:10 am
by Adje
that is a clean chassis to start with!
where did you order the fiberglass doors? i'm allso looking for fiberglass parts

Re: Classic Thunder Build - Duracel79 - England
Posted: Wed Apr 15, 2015 3:45 pm
by Old Man
Every mice job and clean work! Looking forward to seeing it going together.
Re: Classic Thunder Build - Duracel79 - England
Posted: Thu Apr 23, 2015 9:11 am
by Duracel79
Thanks for the comments guys,
It is a surprisingly clean shell which doesn't need too much work.
Shame I'm cutting and modifying bits of it and fitting a cage really

, would of made a nice road car shell
It is now away again having the roll cage fitted which will include:
Full 6 point weld in cage to MSA specs
Extras:
Gusseted to A & B posts
Roof bar
Dash bar
Front strut triangulation
Differential bracing
Harness bars
Driver & passenger seat bars with harness mounts
Should be ready sometime next week, pics to follow.
On another note, just got the "Test Mule" back on the road after 7 months. Starting to get it ready for Sharknose:
Will be getting Oil & filters changed and a new pair or rear tyres this evening.
After 7 months of not driving it I'd forgotten how fast and 'An Event' it is to drive.
And then theres the Dartford Tunnel
Cheers
Ben
Ben
Re: Classic Thunder Build - Duracel79 - England
Posted: Thu Apr 23, 2015 6:47 pm
by Jeroen
Re: Classic Thunder Build - Duracel79 - England
Posted: Thu Apr 23, 2015 8:21 pm
by Peter V.
Nice to see you again at the Sharknosemeeting Ben,
And indeed a very good base to start an E21 project

Re: Classic Thunder Build - Duracel79 - England
Posted: Tue May 19, 2015 10:00 pm
by cobbler2u
awsome work
looks a great shell
Re: Classic Thunder Build - Duracel79 - England
Posted: Tue May 26, 2015 10:10 pm
by Duracel79
Some progress.
Modified floor to take the pedal box. Lowered and moved forward. This is just tacked in before being fully welded:
And the bigger progress - the shell now has a strong cage:
And some proper seat mountings and six point harnesses:
Few more pics in the photobucket library if your interested.
Cheers
Ben
Re: Classic Thunder Build - Duracel79 - England
Posted: Tue May 26, 2015 10:26 pm
by Peter V.
That construction is really modifed. Looks great.
Re: Classic Thunder Build - Duracel79 - England
Posted: Sun Jun 21, 2015 9:14 pm
by Jeroen
Yup this is going to be something else! After all events and trips I'm just catching up here, 1st time I see it... keep up the good work sir!
Re: Classic Thunder Build - Duracel79 - England
Posted: Wed Jun 24, 2015 9:17 am
by Duracel79
Thanks guys,
Its been slow progress with stages taking longer than expected.
Currently the shell is being repaired with new metal.
That is to say cutting and letting in new metal where the rust used to be and filling in all unwanted holes in the bulkheads.
I'm also modifying the front panels to accept the larger radiator and removing the unused brackets throughout the shell.
This should all be sorted during July before it goes back for acid re-dip and then Electrophoretic dip coating.
After that its primer and paint in August/Setember before the fun really starts with the rebuild.
Going to be stripping down the donor car and refreshing parts before fitting to the Thunder shell.
Ben
Re: Classic Thunder Build - Duracel79 - England
Posted: Sun Aug 16, 2015 9:37 pm
by cobbler2u
all looking good
Re: Classic Thunder Build - Duracel79 - England
Posted: Mon Aug 17, 2015 1:35 pm
by uwbuurman
nice work, Ben!!
Re: Classic Thunder Build - Duracel79 - England
Posted: Tue Aug 18, 2015 8:50 am
by Duracel79
Thanks chaps,
The metalwork is now complete and the shell is back at SPL for a quick redip to remove the surface rust over the last 5 months then it will have the Electro phoretic coating applied.
So the next update (2-3 weeks) should be lots of pictures of the shell all in one colour, a nice black e-coat.
Ben
Re: Classic Thunder Build - Duracel79 - England
Posted: Tue Aug 18, 2015 6:03 pm
by Jeroen
That'll be a giant leap forward in one go then!
Re: Classic Thunder Build - Duracel79 - England
Posted: Wed Aug 19, 2015 10:52 pm
by pandemonium001
Nice work, as usual.