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Re: Pastelblau 520/6
Posted: Thu Oct 22, 2015 6:21 pm
by BertjeConti
I have found a solution for my chamber problem, these are known items in the BMW 2002 scene and called " OFFSET ROLL-CENTER SPACERS", these plates have a double function:
1 give some extra negative chamber, about 1,7º
2 correct the "roll center" on lowered suspension
here is an example for the BMW2002, for E12 the dimensions are slightly different:
here a link with technical bla bla
https://www.iemotorsport.com/bmw/2002-s ... amber.html
And a guy who made them for his 2002 Alpina
http://www.bmw2002faq.com/topic/68936-o ... cers-done/
so now i'm searching for someone who will make them with my specs, and first check if there is enough clearance with the 14" wheels
Re: Pastelblau 520/6
Posted: Fri Oct 23, 2015 8:59 am
by bmw e12 e21
That's a nice option. Do you feel while driving you need those?
Re: Pastelblau 520/6
Posted: Mon Oct 26, 2015 3:10 pm
by loentje
I've got them also on mine 02
greetings loentje
Re: Pastelblau 520/6
Posted: Tue Nov 03, 2015 11:09 pm
by BertjeConti
These "OFFSET ROLL-CENTER SPACERS" just don't exist for early E24 or E12.
I don't have the tools to make them myself , and probably there aint enough room to place them and keep the 14" alloys. Another disadvantage is that these offset plates make the "SCRUBB-RADIUS" bigger, with the negative effect when taking corners, the inside of the car will raise more and the outside will drop more, because of the bigger SCRUBB RADIUS. And thats someting we do not want.
So I did some calculations what the effect of relocating the control arm mounts at the subframe would have. negative "Bump Steer" effects was my biggest concern.
These calculations weren't easy to do, because the suspension setup isn't as straight forward as most other cars, but after an evening calculating i had these results:
factory setup:
suspension travel 50mm in results in: add 0.7° neg chamber and 0.12°toe out
suspension travel 50mm out results in: subtr 1.1° neg chamber and 0.25°toe in
relocated control arms 15mm outwards setup:
suspension neutral: adds 1.3° neg chamber
suspension travel 50mm in results in: add 0.8° neg chamber and 0.14°toe out
suspension travel 50mm out results in: subtr 1.3° neg chamber and 0.35°toe in
Conclusion: BMW E12 factory suspension setup has very little "BUMP STEER" effect, and changing the control arm mounts a little outwards doesn't change it much.
So this is my approach to give the car some negative chamber and a little more track width.
The control arm mounts at the subframe will be moved 15mm outwards and 3mm upwards.
Re: Pastelblau 520/6
Posted: Tue Nov 03, 2015 11:17 pm
by bmw e12 e21
Nice work!

Re: Pastelblau 520/6
Posted: Tue Nov 03, 2015 11:20 pm
by BertjeConti
I've discovered why my control arms are 5mm short.
The control arms for the BMW E3 and E9 are almost the same as the E12 and early E24, with these diffences:
1) 5mm shorter
2) E3/E9 use 16mm bolts to the subframe, E12/E24 use 12mm bolts to the subframe.
So Moog probably took the old E3/E9 arm cast and only changed the rubber mountings to E12/E24 specs
Let this be a warning, DO NOT BUY MOOG ARMS for your E12 or E24
Re: Pastelblau 520/6 Modiefied subframe
Posted: Tue Nov 03, 2015 11:55 pm
by BertjeConti
Modiefied subframe
I'd already purchased a spare subframe for other plans.
Because we drive classic rally's with the E12 i had plans for a sump protector. In classic rally's you'll occasionaly go off road, mainly gravel roads or forrest roads. To mount a sump protector some mounting brackets are needed, and thats where the spare subframe comes in. Welding brackets at this subframe and build the sump protector around it on the workbench makes work much easier.
So after a good cleaning job i welded re-enforcement plates over the control arm mount holes and drilled new holes 15mm further outward and 3mm upward.
original mount hole:
first re-enforcement bracket welded:
drilled new mount hole:
other side:
arm test fitted:
next job is creating some brackets for the sump protector.
Re: Pastelblau 520/6
Posted: Wed Nov 04, 2015 12:12 am
by Jeroen
Some nice things going on again!
Re: Pastelblau 520/6 sump guard
Posted: Wed Nov 25, 2015 10:28 pm
by BertjeConti
Re: Pastelblau 520/6
Posted: Wed Nov 25, 2015 11:16 pm
by Jeroen
As we say in Dutch... no half measures, thorough work!
Re: Pastelblau 520/6
Posted: Thu Nov 26, 2015 10:02 am
by uwbuurman
That's a serious skidplate!!
Re: Pastelblau 520/6
Posted: Thu Nov 26, 2015 8:04 pm
by bmw e12 e21
+1
Re: Pastelblau 520/6
Posted: Thu Dec 03, 2015 8:02 pm
by BertjeConti
Sump guard continued
Because i want some massive driving lights at the front to give the car a real rally look, the sump guard became brackets for these lights. To avoid a collision with the opened bonnet the driving lights should be mounted much lower as the top of the bumper, see this photo how much space is left with the bonnet opened:
Thats why my first idea was to get rid of the bumper and mount some universal indicator lights in the holes behind the original indicator lights, but while browsing photos of other rally cars this peugeot 504 gave me the idea to copy this setup to my BMW:
cutting the middle section out of the bumper would give enough room for 8" driving lights and indicator light problem solved too
But i wasn't happy to cut my fine shiny rust free bumper into 3 sections, so by browsing internet for a spare bumper, i found one perfect for me.
BMW organ spender Loentje had a E12 bumper with a big dent in the middle section, which is now mine.

Re: Pastelblau 520/6
Posted: Thu Dec 03, 2015 11:02 pm
by uwbuurman
Cool! Can't you put on a e28 front Valance? Thry have the indicator lights in teh Valance, not in the bumper. It fits, I think. I can use yours if you want to sell it...
Re: Pastelblau 520/6
Posted: Thu Dec 03, 2015 11:31 pm
by BertjeConti
Yeah Koos,
I saw your E12 front valence is a little bit demolished. But no i'll keep this front and use Loentjes bumper sectioned.
Nice try..
Oh but now i've a nice rust and dent free bumper in spare, which could hide your demolished valence.