Ahhhhhh!!! Finally sunshine on my day off! Got round to my sunroof fix and thought id share the love.
The orrible hole.....wire brushed the shit, cut the dead and cleaned the edges

Then needed a plan to join the drain channel back up to where the roof was. It was about an inch underneath the headlining and my first idea was to use a bit of hose pipe. I couldnt find any thin enough to fit into the drain tube so the idea of using a funnel popped into ones swede. I chopped it to roughly the shape of the hole

Was gonna metal mesh over the top and then cut a hole out but the mesh is nice and easy to chop and minipulate so i put the funnel through the mesh and glued the end to the drain tube with liquid metal

Then it was just a case of body fillering it all in and trimming the edges with a stanley knife.

Then anti-rust (false hope) primer and ready to paint. Did the other side too but that wasnt half as bad

Just need another coat and ready to paint now. Got my new seal (courtesy of DrJim, thanks again!) ready to go on my sunroof. Gonna get some tigerseal for it as ive used it in the past and its good stuff.

Finished off my calipers and their ready to go once i get my new seals through

Is nice to have finally got a bit of work done. Just hope we can get this workshop next week, then the engine can begin!